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Replying to Avatar Jeff Swann

An interesting thing encountered in taking apart a Ford truck. This whole dash support looks like injection molded plastic but it is 100% cast aluminum. Casting a piece this thin & complicated should be impossible, so I think Ford must be using some sort of injection molding techniques for casting 🤔

The truck is a 2005 so maybe I'm just way behind, but I had no idea this was being done. Or is there some other sort of magic casting technique that I haven't imagined?

#cars #carstr #manufacturing #casting

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Dissident Sound 2y ago 💬 1

i believe it's cast magnesium.

Ford actually had a fire at a plant that did this and it was a huge news story as production of F150s had to be temporarily halted.

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Jeff Swann 2y ago

Ah, definitely could be... I might try to burn a tiny piece in a bit & see if it blinds me 😜

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