Interesting about the mppt.

At what scale does it stop making sense? I don’t really know what the efficiency of that tech is.

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Once you start having more voltage drop through the regulators and diodes than you make back in increased output, your MPPT is a liability.

The exact cutoff will be different for different projects, but I certainly wouldn't consider it for 12v or below. Unlikely to be worth it below 24v, even.

That makes perfect sense and is great to know.

Would depend on your panels. MPPT controllers use significant power to calculate the maximum power point and adjust the voltage to charge the batteries or supply current to the system. The percentage of the power captured increases as the system size gets smaller, though it's not exactly linear as it does depend on the implementation between hardware and software.